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Powder Transfer Vacuum Conveying System Supplier in India
A Powder Transfer Vacuum Conveying System is a closed, hygienic, and automated method of transferring bulk powders and granules from one process area to another using a vacuum-driven system. It eliminates the need for manual scooping or mechanical conveyors by using differential air pressure to gently pull powders through a sealed pipeline into the target vessel, mixer, silo, hopper, or tablet press.
Indian suppliers offer robust, GMP-compliant systems tailored for industries like pharmaceuticals, food, chemicals, nutraceuticals, and cosmetics, ensuring safe and dust-free material movement in controlled environments.
Designing and building a vacuum conveying system requires integration of mechanical, pneumatic, and process automation technologies.
Requirement Analysis:
Understanding material properties (flowability, bulk density, particle size), batch size, and transfer distance.
System Design:
Based on analysis, a system is designed using 3D modeling tools. This includes sizing the vacuum pump, cyclone separator, transfer hose diameter, and filter area.
Material Selection:
All contact parts are made from SS316L or SS304 for GMP industries. Food-grade elastomers are used for seals and gaskets.
Fabrication:
Hopper, filter chamber, discharge valve, and receiver are precision-fabricated using CNC or laser-cut equipment.
Surfaces are mirror-polished inside to avoid material sticking.
Assembly & Integration:
Components like pulse filters, vacuum pumps, venturi systems, and butterfly valves are integrated along with control panels (PLC/HMI).
Testing & Validation:
Dry run, leak test, filter cleaning cycle check, and FAT (Factory Acceptance Test) are done before dispatch.
Documentation & Compliance:
Complete IQ, OQ, and PQ documentation provided, especially for pharma use.
Pharmaceutical Industry:
Transfer of APIs, excipients, powders to granulators, blenders, or tablet presses.
Food Industry:
Conveying spices, milk powder, sugar, flour, and protein blends.
Chemical Industry:
Handling dyes, pigments, detergents, resins, and catalysts.
Nutraceuticals & Cosmetics:
Powdered ingredients for capsules, creams, or oral supplements.
Battery & Ceramics Manufacturing:
Transfer of powders like graphite, metal oxides, and clay.
Hygienic Design: GMP-compliant, fully enclosed and easy to clean.
Filter Technology: Integrated cartridge or bag filters with automatic cleaning (reverse pulse jet).
Dust-Free Transfer: Ensures zero contamination and cleanroom compatibility.
ATEX-Compliant: Explosion-proof systems for combustible powders.
Low Noise & Vibration: Quiet operation suitable for indoor environments.
Batch or Continuous Modes: Configurable based on process needs.
Control System: PLC-based with auto cycle timer, alarms, and recipe selection.
Flexible Installation: Can connect to hoppers, reactors, mixers, or silos.
Enables material integrity with no segregation or degradation during transfer.
Ensures operator safety by eliminating manual handling and exposure.
Supports cleanroom operations in pharma and food processing.
Reduces downtime and cleaning efforts in between batches.
Increases overall productivity and automation in batch and continuous processing lines.
Closed-Loop Transfer: No dust escape, maintains hygiene & cleanliness.
Ergonomic & Safe: Minimizes human intervention and labor fatigue.
Gentle Handling: No mechanical degradation of delicate powders.
Reduced Spillage: Ensures precise and loss-free movement.
Fast & Efficient: Transfers bulk quantities quickly without jamming.
Minimal Footprint: Compact layout suitable for small plants.
Easy Maintenance: Simple access to filters and valves.
Energy Efficient: Advanced vacuum systems reduce power usage.
Multi-Location Capability: One system can serve multiple delivery points.
Regulatory Compliant: Supports GMP, FDA, HACCP, and ATEX certifications.
Advanced fabrication with state-of-the-art manufacturing facilities.
Cost-effective pricing without compromising international standards.
Export-ready with ISO, CE, and ATEX compliance.
Custom design flexibility for batch or continuous process industries.
Proven performance in Indian pharma majors, F&B, and chemical plants.
Strong after-sales support, on-site commissioning, and training.
Quick delivery timelines across India and overseas.
Q: Can powders with poor flowability be conveyed?
A: Yes, the system is designed considering particle behavior; fluidizers or agitators can be added.
Q: How is powder discharge controlled?
A: Discharge is managed through pneumatic flap or butterfly valves synchronized with the vacuum cycle.
Q: Is it suitable for flammable powders?
A: Yes, ATEX-rated components can be integrated for safe operation.
Q: What is the maximum conveying distance?
A: Up to 50 meters horizontally or 15 meters vertically depending on material and system power.
Q: How often do filters need cleaning or replacement?
A: Filters are auto-cleaned using pulse jets; replacements depend on usage—usually every 6–12 months.
Q: Can it transfer powder directly to a tablet press or blender?
A: Yes, it can be customized for direct feed to equipment with airtight connections.
Q: Is manual intervention needed during transfer?
A: No, it’s fully automated via timers or batch commands.
Q: Can multiple powders be transferred with one system?
A: Yes, with proper diverter valves or dedicated pipelines.
Q: What about material retention in the pipeline?
A: The system ensures almost complete transfer with minimal residue, aided by vacuum blowback options.
Q: Does it support CIP/WIP systems?
A: Yes, cleaning-in-place or wash-in-place systems can be integrated for pharma applications.
A Powder Transfer Vacuum Conveying System is a smart, scalable, and sanitary solution for powder handling in modern process industries. Whether you're in pharma, food, chemicals, or nutraceuticals, investing in a GMP-compliant, dust-free vacuum transfer system enhances your operational safety, product quality, and process efficiency.
Choosing a trusted Indian supplier gives you access to world-class technology, affordability, customization, and long-term support—all critical for staying ahead in highly regulated sectors.
Contact:-+91 9712211655 , +91 9712211655
Website:-https://samirikagroup.in/
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