Introduction to 25 kg Bag Filling Machine Manufacturer
The 25 kg Bag Filling Machine is engineered for fast, clean, and highly accurate filling of open-mouth bags used for powders, granules, and blended materials. Built for sectors such as food, agriculture, minerals, and chemicals, it integrates weighing, dosing, and bag handling to minimize spillage and giveaway. Samirika Industries Pvt. Ltd. supplies robust, microprocessor-controlled systems that pair seamlessly with conveyors, stitching/sealing, and dust-extraction modules—boosting throughput, consistency, and operator safety.
Working Principle and Process Flow of 25 kg Bag Filling Machine
The machine doses material via gravity, belt, or screw feed depending on flow characteristics. An operator (or automatic placer) fixes an empty open-mouth bag on the spout; the controller initiates coarse-then-fine feed for precise weighing. Once the 25 kg target is achieved, feeding stops automatically and the bag indexes to stitching or heat-sealing via conveyor. Optional metal detection, check-weighing, and print/apply labeling ensure end-to-end quality control and traceability.
Types of 25 kg Bag Filling Machines
- Gravity Feed – For free-flowing grains, sugar, salt, and similar materials.
- Belt Feed – For semi-free-flowing fertilizers, pellets, and chemical granules.
- Screw Feed – For fine powders like flour, cement, additives, and minerals.
- Fully Automatic Systems – Bag placing, dosing, weighing, sealing, and rejection in one line.
- Semi-Automatic Models – Operator-assisted bagging with automated weighing accuracy.
Key Features and Specifications of 25 kg Bag Filling Machine
- High-precision microprocessor/PLC control with coarse/fine feed and auto cut-off.
- Throughput: up to 6–12 bags/min (product-dependent) with ±0.1–0.2 kg typical accuracy.
- Heavy-duty frame, dust-tight enclosure options, and quick-clean contact parts.
- Seamless integration with bag stitching, heat sealing, conveyors, and palletizing.
Applications of 25 kg Bag Filling Machine
- Food & Agro – Rice, wheat, pulses, flour, starches, spices, and seed processing with hygienic handling.
- Chemicals – Powders and granules such as additives, pigments, and detergents with dust control.
- Fertilizers – Urea, DAP, and blended NPK with rugged bags and traceable batch coding.
- Minerals & Construction – Cement, lime, silica, sand, and aggregates with robust sealing.
Benefits of Using a 25 kg Bag Filling Machine
- Consistent Accuracy – Reduced product giveaway and uniform bag weights for compliance.
- Higher Productivity – Faster cycles with less downtime and synchronized conveying.
- Lower Operating Cost – Automation reduces labor, rework, and material spillage.
- Cleaner Operation – Enclosures and extraction minimize dust and cross-contamination.
Top Manufacturers and Suppliers in India
India hosts established makers of 25 kg bagging systems. Samirika Industries Pvt. Ltd. offers integrated open-mouth solutions tailored to product flow and plant layout. Other Indian players provide variants for food, chemical, fertilizer, and mineral lines—but Samirika’s emphasis on rugged construction, maintainability, and PLC-driven accuracy makes it a dependable choice for scale-up and 24×7 duty.
Maintenance and Safety Tips
- Calibrate load cells on a defined schedule; verify with certified test weights.
- Inspect feed gates/screws and clean residual build-up to maintain accuracy.
- Check stitching/heat-seal quality and replace consumables proactively.
- Audit dust-extraction filters and ducts; ensure safe earthing/grounding.
- Train operators on E-stop, jam-clear procedures, and lockout/tagout practices.
FAQs – 25 kg Bag Filling Machine
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