Introduction to 25–50 Kg Bag Filling Machine Manufacturer
The 25–50 kg Bag Filling Machine is a robust, high-accuracy solution for packing powders, granules, and mixed materials into industrial bags with consistent weights. Ideal for food, chemical, fertilizer, mineral and feed applications, it streamlines filling, weighing, conveying, and stitching/sealing in one compact line. Samirika Industries Pvt. Ltd. supplies advanced, microprocessor-controlled systems designed for reliability, minimal spillage, dust-controlled operation, and fast changeovers—helping plants boost throughput while maintaining strict quality standards.
Working Principle and Process Flow of 25–50 Kg Bag Filling Machine
Operators place an empty open-mouth bag on the filling spout. Based on product characteristics, gravity, belt, or screw feeders dispense material while load cells and the controller track live weight. As soon as the target weight is achieved, the feeder auto-cuts, the bag clamps release, and the bag moves by conveyor to stitching or heat-sealing. Integrated dust extraction, drip-cut logic, and fine-feed trimming ensure accuracy, hygiene, and repeatability across batches.
Types of 25–50 Kg Bag Filling Machines
- Gravity Feed – For free-flowing grains, seeds, salt, sugar, pellets.
- Belt Feed – For semi-free-flowing granules such as fertilizers and plastics.
- Screw Feed – For fine powders like flour, cement, minerals and chemicals.
- Net-Weigh Systems – Pre-weigh in a hopper for faster cycles and consistent accuracy.
- Gross-Weigh Systems – Weigh directly in the bag for compact layouts and easy retrofit.
Key Features and Specifications
- Microprocessor/PLC control with coarse–fine feed and auto-cut for precise weighing.
- Capacity range: 25 to 50 kg per bag with typical accuracies up to (product-dependent).
- Options for bag clamps, vibrating deck, de-aeration probes, and dust extraction.
- Conveyorized transfer to stitching/heat-seal units; easy integration with printers and labelers.
Applications of 25–50 Kg Bag Filling Machine
- Food & Agro – Rice, wheat, flour (atta/maida), pulses, sugar, spices, starches.
- Chemicals – Powdered and granular chemicals, resins, additives, and catalysts.
- Fertilizers – Urea, DAP, NPK, micronutrients and soil conditioners.
- Minerals & Construction – Cement, fly ash, lime, sand and mineral powders.
Benefits of Using 25–50 Kg Bag Filling Machine
- High Accuracy – Fine-feed trimming reduces giveaway and ensures consistent bag weights.
- Higher Throughput – Optimized cycle times with net/gross-weigh options for different products.
- Lower Operating Cost – Automated filling, clamping, conveying and stitching reduce manual work.
- Clean & Safe – Enclosed spouts and dust extraction support hygienic, low-spill packaging lines.
Top Manufacturers and Suppliers in India
India hosts several trusted providers of 25–50 kg bag filling solutions. Samirika Industries Pvt. Ltd. offers integrated weighing, conveying and closing systems focused on precision and uptime. Other established players supply sector-specific variants for food, chemical, fertilizer and mineral applications. Buyers typically evaluate feeder type, weighing mode (net/gross), accuracy, bag material compatibility and downstream integration before finalizing a model.
Maintenance and Safety Tips
- Clean spouts, feeders and load-cell areas regularly to avoid drift and material build-up.
- Verify calibration with test weights on a defined schedule; log results for audits.
- Inspect clamps, belts, and stitching units; replace worn parts proactively.
- Train operators on emergency stops, interlocks, and safe hopper access procedures.
- Use OEM-specified consumables and follow the lubrication and inspection checklist.
FAQs – 25–50 Kg Bag Filling Machine
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