Introduction to 10-50 Kg Bag Packing Machine Manufacturer
The 10–50 kg Bag Packing Machine is engineered to fill open-mouth bags with powders, granules, and blended products with high repeatability and clean operation. Loved by food, chemical, fertilizer, mineral, and feed industries, these systems combine PLC-HMI controls, load-cell weighing, intelligent feed gates, and conveyors to deliver neat, accurate, and faster dispatches. Samirika Industries Pvt. Ltd. manufactures robust solutions with options for stitching or heat-sealing, dust extraction, printer/labeler integration, and end-of-line automation for dependable, round-the-clock performance.
Working Principle and Process Flow of 10-50 Kg Bag Packing Machine
The cycle starts with bag placement on the filling spout and automatic bag clamping. Product flows via gravity, belt, or screw feeder while the load cells track weight in real time. A fast–fine (bulk + dribble) algorithm trims the final grams for target accuracy. Once the setpoint is achieved, the clamp releases and the bag transfers to sewing or heat-sealing, followed by check-weighing and palletizing if required. This closed, dust-controlled flow ensures clean filling, consistent bag weights, and smooth material movement across the line.
Types of 10-50 Kg Bag Packing Machines
- Gravity-Feed Systems – For free-flowing grains, sugar, salt, and pellets.
- Belt-Feed Systems – Gentle handling for flakes and fragile granules.
- Screw/Auger-Feed Systems – For powders such as flour, cement, minerals.
- Net Weigher Models – Material is weighed in a pan, then discharged to the bag for higher speeds.
- Gross Weigher Models – The bag is weighed directly on the spout; economical and versatile.
Key Features and Specifications of 10-50 Kg Bag Packing Machine
- Load-cell based weighing with bulk/dribble control for precise, repeatable fills.
- Quick spout changeover for different bag sizes (10 to 50 kg) and materials.
- Integrated dust hood and extraction ports for clean, operator-friendly stations.
- Seamless integration with conveyors, bag placers, sewing/heat-sealing heads, and printers.
- Rugged frame and industrial-grade components designed for 24×7 operation.
- Safety interlocks, e-stops, and diagnostics on the HMI to minimize downtime.
Applications of 10-50 Kg Bag Packing Machine
- Food & Agro – Rice, wheat, pulses, flour, sugar, spices, and seeds packed hygienically with traceable batches for retail and bulk distribution.
- Chemicals & Minerals – Powdered and granular chemicals, PVC resin, silica, cement additives, and limestone products with dust-controlled filling.
- Fertilizers – Urea, DAP, NPK, and specialty blends packed consistently to protect product quality during storage and transport.
- Animal Feed – Cattle, poultry, and aqua feed pellets or mash packed with stable weights to speed dispatch and reduce giveaway.
Benefits of Using 10-50 Kg Bag Packing Machine
- Consistent Accuracy – Automated bulk + dribble feed ensures tight weight control and reduced product giveaway.
- Higher Throughput – Optimized material flow and automated handling shorten cycle time and boost output.
- Lower Operating Cost – Reduced manual handling, fewer reworks, and minimal spillage cut overall packing costs.
- Cleaner Workplace – Effective de-dusting and closed transfer keep stations neat and safe for operators.
- Easy Changeovers – Tool-less spout and recipe-based setpoints speed SKU switches and improve OEE.
Top Manufacturers and Suppliers in India
India hosts a strong ecosystem of OEMs for 10–50 kg bag packing lines. Samirika Industries Pvt. Ltd. delivers PLC-driven, load-cell weighing systems tailored to powders and granules, with options for sewing or heat-sealing and in-line conveyors. Leading Indian manufacturers offer both net and gross weighers, gravity/belt/auger feeders, and end-of-line automation—meeting the needs of food, chemical, fertilizer, mineral, and feed plants with reliable after-sales support and spare-part availability.
Maintenance and Safety Tips
- Calibrate load cells periodically and verify target weights with test bags.
- Inspect bag clamps, spouts, and sewing/heat-seal heads for wear; replace consumables on schedule.
- Clean filters and dust-extraction ducts to maintain airflow and visibility at the station.
- Check belts, rollers, and sensors for alignment; keep a preventive-maintenance log.
- Train operators on LOTO procedures and safe clearing of bridges or blockages.
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