Introduction to 25 Kg Bag Filling Machine Supplier
A 25 Kg Bag Filling Machine is a precision packaging solution designed to quickly and accurately fill open-mouth bags with powders and granules such as flour, grains, sugar, minerals, fertilizers, and chemicals. As a leading supplier, Samirika Industries Pvt. Ltd. delivers robust systems that integrate advanced weighing modules, controlled feeding (gravity, belt, or screw), and downstream stitching or heat-sealing lines. The result is consistent weights, minimal dust, faster throughput, and low maintenance—ideal for plants targeting high OEE and repeatable quality across every bag.
Working Principle and Process Flow of 25 Kg Bag Filling Machines
The system positions an empty open-mouth bag on a filling spout, then meters material using gravity/belt/screw feeders governed by a microprocessor weighing controller. As the bag approaches the 25 kg setpoint, the controller transitions from bulk to dribble feed to refine accuracy, automatically stopping at target weight. The filled bag transfers by conveyor for stitching or heat sealing, printing, and palletizing. This closed-loop cycle ensures tight tolerances, reduced giveaway, and clean, dust-controlled operation in demanding industrial environments.
Types of 25 Kg Bag Filling Machines
- Gravity Feed – For free-flowing products like rice, sugar, salt, and plastic pellets.
- Belt Feed – For semi-free-flowing granules such as fertilizers and animal feed.
- Screw Feed – For fine powders (flour, cement, minerals) needing precise control.
- Semi-Automatic – Operator places/removes bags; machine performs accurate fill and discharge.
- Fully Automatic – Integrated bag placer, filling, sealing/stitching, rejection, and conveying.
Key Features and Specifications of 25 Kg Bag Filling Machine
- High-precision load-cell weighing with bulk/dribble logic for 25 kg setpoints.
- Multiple feeders (gravity/belt/screw) to match product behavior and flowability.
- Dust-control interfaces, enclosures, and optional de-dusting for cleaner operation.
- PLC/HMI with recipe storage, production counters, alarms, and diagnostics.
Applications of 25 Kg Bag Filling Machine
- Food & Agro – Wheat flour (atta/maida), pulses, rice, sugar, starches, spices, and seeds with hygiene and weight consistency for bulk distribution.
- Chemicals – Powdered and granular chemicals packed with traceable batches, ensuring safe handling and regulated labeling.
- Fertilizers – Urea, NPK, DAP, and micronutrients packed in woven/PE bags for robust transport and storage.
- Minerals & Construction – Cement, limestone powder, silica, fly ash, and sand with accurate fills and minimal spillage.
Benefits of Choosing a 25 Kg Bag Filling Machine Supplier
- Accuracy & Compliance – Tight tolerances reduce product giveaway and meet Weights & Measures norms.
- Throughput & Efficiency – Higher bags-per-minute rates, faster changeovers, and optimized operator time.
- Lower Operating Cost – Reduced rework, less spillage/dust, and durable components for long service life.
- Scalability – Easy integration with conveyors, sealers, printers, checkweighers, and palletizing lines.
Top Manufacturers and Suppliers in India
India hosts reputed suppliers of 25 kg bag filling systems offering turnkey integration and after-sales support. Samirika Industries Pvt. Ltd. supplies rugged, PLC-based solutions tailored for powders and granules with stitching or heat-sealing lines. Other notable players include Payper India for automated bagging, VT Corp for powder handling and weighing, and Aprotech Engineers for bulk packaging systems—serving food, chemical, fertilizer, and mineral sectors with reliable accuracy and high uptime.
Maintenance and Safety Tips
- Calibrate load cells routinely; verify bulk/dribble thresholds for different products.
- Inspect feeders, spouts, and clamps; clean product contact parts to prevent build-up.
- Check sealing/stitching heads, thread/film quality, and conveyor tracking for consistent closures.
- Maintain dust extraction filters and ensure proper earthing of electrical panels.
- Train operators on E-stop, jam clearing, lockout/tagout, and recipe change procedures.
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