Introduction to 25 Kg Bag Filling Machine Manufacturer
The 25 Kg Bag Filling Machine is engineered for fast, precise, and hygienic packing of medium-weight bags across powders, granules, and pellets. Tailored for food, chemicals, fertilizers, minerals, and feed, it ensures high accuracy with minimal product giveaway, steady throughput, and clean handling. Samirika Industries Pvt. Ltd. manufactures robust, microprocessor-controlled systems that integrate seamlessly with conveyors, sealing or stitching stations, and dust-control for a reliable, low-maintenance packaging line optimized for 25 kg bags.
Working Principle and Process Flow of a 25 Kg Bag Filling Machine
The operator (or an auto bag placer) docks an empty 25 kg open-mouth bag on the filling spout. Based on product characteristics, the machine meters material via gravity, belt, or screw feed. A high-resolution load cell tracks live weight; coarse–fine filling automatically tapers flow near the target to achieve tight tolerances. Once 25 kg is reached, filling stops, the bag releases to a conveyor, then proceeds to stitching/heat sealing and inspection. This closed, dust-controlled flow delivers consistent weights, clean operation, and higher line efficiency.
Types of 25 Kg Bag Filling Machines
- Gravity Feed – For free-flowing grains, sugar, salt, and plastic pellets.
- Belt Feed – For semi-free-flowing fertilizers, seeds, and chemical granules.
- Screw (Auger) Feed – For fine powders like flour, cement, minerals, and additives.
- Semi-Automatic – Manual bag placement with auto weigh-fill and discharge.
- Fully Automatic – Integrates bag pick/place, weigh-fill, sealing/stitching, and rejection.
Key Features and Specifications of 25 Kg Bag Filling Machine
- Microprocessor/PLC-based weigh control with coarse–fine dosing for high accuracy.
- Compatible with powders, granules, and pellets; changeover in minutes.
- Rugged frame, industrial-grade components, and low maintenance design.
- Easy integration with conveyors, heat sealers or sewing heads, and inline printers.
Applications of 25 Kg Bag Filling Machine
- Food Processing – 25 kg packing of rice, flour, pulses, sugar, spices, and starches with hygiene and accuracy.
- Chemicals – Precise bagging of additives, resins, catalysts, and specialty chemicals with dust control.
- Fertilizers & Seeds – Efficient packing of urea, NPK blends, micronutrients, and seed varieties.
- Minerals & Construction – Cement, fly ash, limestone powder, silica, and sand with consistent weights.
Benefits of Using a 25 Kg Bag Filling Machine
- High Weighing Accuracy – Reduces giveaway and ensures uniform bag weights.
- Higher Throughput – Faster cycle times and smoother downstream handling.
- Lower Labor & Safer Operation – Automation minimizes manual effort and exposure to dust.
- Clean, Compliant Packaging – Better hygiene with options for enclosures and extraction.
Top Manufacturers and Suppliers in India
India offers strong capabilities in medium-weight bagging solutions. Samirika Industries Pvt. Ltd. provides reliable 25 kg bag fillers with PLC-based accuracy and end-of-line integration. Other established players deliver gravity, belt, and screw-fed variants for diverse products, along with stitching/heat-seal options, labelers, and QC modules—serving food, chemical, fertilizer, and mineral sectors nationwide.
Maintenance and Safety Tips
- Calibrate load cells periodically and verify target weight with test bags.
- Clean hoppers, feeders, and spouts to prevent build-up and cross-contamination.
- Inspect belts, screws, and seals; lubricate as per OEM schedules.
- Train operators on E-stop, jam-clear, and lockout/tagout procedures.
- Use genuine spares and maintain a preventive-maintenance logbook.
FAQs – 25 Kg Bag Filling Machine
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