Introduction to 25 Kg Industrial Bag Filling Machine Supplier
A 25 kg industrial bag filling machine is engineered to accurately dispense powders, granules, and pellets into standard 25-kilogram open-mouth bags. It is widely used across food, chemical, mineral, fertilizer, and feed industries where weight accuracy, hygiene, and uptime are critical. As a trusted supplier, Samirika Industries Pvt. Ltd. provides robust, PLC-controlled solutions with stainless-steel contact parts (on request), dust-tight bag clamps, and seamless integration with conveyors, stitching/sealing, and check-weighers to deliver consistent, high-throughput packaging with minimal giveaway.
Working Principle and Process Flow of a 25 Kg Bag Filling Line
The operator presents an empty 25 kg bag to a dust-tight clamp on the filling spout. Based on product behavior, the system uses gravity, belt, or screw feeding with coarse/fine dosing controlled by a microprocessor for target weight. When the net weight reaches 25.00 kg (±0.1–0.2% typical), feeding stops and the clamp releases the bag onto a conveyor. The bag then moves to stitching or heat-sealing, optional metal detection, and palletizing. This net/gross weigher architecture ensures fast cycles, low dust, and repeatable accuracy for continuous shift operation.
Types of 25 Kg Bag Filling Machines
- Gravity Feed – Best for free-flowing products like rice, sugar, salt, and polymer granules.
- Belt Feed – For friable or semi-free-flowing materials such as fertilizers and mixed grains.
- Screw Feed – For fine powders (flour, cement, minerals) requiring controlled dosing.
- Net-Weigh & Gross-Weigh Models – Choose net for higher speed; gross for economy and versatility.
- Hygienic / ATEX-Ready Options – Stainless contact parts, dust extraction, and safety interlocks.
Key Features and Specifications
- Accuracy ±0.1–0.2% with coarse/fine feed, digital load cells, and PLC-HMI recipe control.
- Typical speed 6–12 bags/min (product-dependent) with dust-tight automatic bag clamping.
- Integrates conveyors, bag stitching/heat sealing, check-weigh, and rejection mechanisms.
- Heavy-duty structure, low maintenance design, and easy sanitation of product contact zones.
Applications of 25 Kg Industrial Bag Filling Machines
- Food & Agro – Rice, wheat flour (atta/maida), sugar, pulses, starches, and edible salts with hygiene-focused handling.
- Chemicals – Detergent powders, additives, masterbatch, catalysts, and specialty chemicals with dust control.
- Fertilizers – Urea, NPK blends, micronutrients, and soil-conditioners with rugged, corrosion-resistant build.
- Minerals & Construction – Cement, limestone, sand, bentonite, and silica with precise weight and low spillage.
Benefits of Choosing a Reliable 25 Kg Bag Filling Machine Supplier
- Consistent Accuracy – Reduces giveaway and ensures compliance with weights & measures across batches.
- Higher Throughput – Faster cycles with automated handling deliver more bags per shift with fewer stoppages.
- Lower Operating Cost – Optimized dosing, dust extraction, and durable components minimize maintenance.
- Quality & Safety – Dust-tight clamps, interlocks, and hygienic designs protect operators and product integrity.
Top Manufacturers and Suppliers in India
India hosts several capable suppliers of 25 kg bag filling systems. Samirika Industries Pvt. Ltd. is recognized for rugged, microprocessor-based lines that integrate weighing, filling, sealing, and conveying. Other established players include providers of specialized bagging solutions for food, fertilizer, chemical, and mineral sectors. When evaluating a supplier, compare dosing technology (gravity/belt/screw), accuracy and speed ratings, dust management, stainless-steel options, and after-sales support to ensure reliable performance in your application.
Maintenance and Safety Tips
- Calibrate load cells on a defined schedule and verify with certified test weights.
- Inspect spouts, clamps, and seals for wear; replace liners to maintain dust-tight operation.
- Clean product contact parts at shift changeovers to prevent cross-contamination.
- Check fastening hardware, belts, and bearings; lubricate per the OEM plan.
- Train operators on E-stop, jam clearing, and lockout/tagout procedures before every shift.
FAQs – 25 Kg Industrial Bag Filling Machine
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
