Introduction to 25 Kg Industrial Bag Filling Machine Manufacturer
The 25 Kg Industrial Bag Filling Machine is engineered for high-accuracy filling of powders, granules, and pellets into open-mouth bags with a fixed target of 25 kilograms. Built for continuous-duty operation in food, chemical, fertilizer, mineral, and feed plants, it combines precision load cells, intelligent coarse/fine dosing, and reliable bag handling to minimize dusting, spillage, and giveaway. As a trusted manufacturer, Samirika Industries Pvt. Ltd. supplies rugged, automation-ready systems that integrate weighing, bag clamping, filling, stitching/heat-sealing, and optional print/apply modules for end-to-end efficiency.
Working Principle and Process Flow
Empty bags are clamped on a filling spout; a controller meters product through gravity, belt, or screw feeders based on material flow. High-resolution load cells track live weight while the PLC shifts from coarse to fine feed to precisely hit 25.00 kg. On achieving set-point, the clamp releases, the bag transfers to a conveyor for stitching or heat sealing, and an optional check-weigher verifies accuracy. Dust extraction ensures a clean environment and better operator safety.
Types of 25 Kg Bag Filling Machines
- Gravity Feed – For free-flowing materials like grains, sugar, and salt; highest throughputs with simple flow control.
- Belt Feed – Gentle handling of semi-free-flowing granules and fertilizers; better consistency.
- Screw Feed – Tight control for powders (flour, cement, minerals) to avoid aeration and drift.
- Semi-Automatic – Operator places/removes bags; machine automates weighing and dosing.
- Fully Automatic – Bag placer + filling + check-weigh + stitching/heat seal + palletizing integration.
Key Features & Specifications
- Target weight: 25 kg (programmable tolerance ±10–50 g based on product & setup).
- Feeding options: Gravity / Belt / Screw with coarse–fine cut-off logic.
- Accuracy: High-resolution load cells with microprocessor/PLC control.
- Throughput: up to 6–12 bags/min (material & model dependent).
- Bag types: Open-mouth PP, PE, paper, laminated; stitching or heat-seal compatible.
- HMI with recipe storage, auto tare, over/under alarms, and production counters.
- Options: dust extraction hood, metal detector, inkjet/label printer, bag vibrators, check-weigher.
- Power & Air: 415V AC 3-phase; 5–6 bar dry air for pneumatics (model specific).
- Build: heavy-duty frame, industrial-grade components, easy sanitation & maintenance access.
Applications of 25 Kg Industrial Bag Filling Machine
- Food & Agro – Rice, flour, pulses, sugar, starches, seeds with hygienic, repeatable filling.
- Chemicals – Powder/granule chemicals with dust-controlled loading and traceability.
- Fertilizers – Urea, DAP, NPK, micronutrients with stable bags and low product giveaway.
- Minerals & Construction – Cement, fly ash, silica, limestone with robust screw/belt dosing.
- Animal Feed – Pellets and mash with gentle handling and consistent bag weights.
Benefits of Using 25 Kg Bag Filling Systems
- Weight Accuracy – Coarse/fine cut-off + high-res load cells reduce giveaway.
- Higher Productivity – 6–12 bags/min keeps pace with downstream palletizing.
- Reduced Labor – Automated clamping, dosing, and sealing simplify operations.
- Cleaner Lines – Dust extraction and controlled material path improve hygiene.
- Traceability – Batch/date coding, counters, and recipes standardize quality.
Top Manufacturers and Suppliers in India
Samirika Industries Pvt. Ltd. delivers turnkey 25 kg bagging lines with gravity/belt/screw feed options and stitching/heat-seal stations. Other notable suppliers include established Indian OEMs offering open-mouth packers, weighers, and automation modules for food, fertilizers, minerals, and specialty chemicals—ensuring reliable performance and easy integration in existing plants.
Maintenance and Safety Tips
- Inspect and clean feeders, spouts, and clamps daily to prevent build-up and drift.
- Verify load-cell calibration weekly; run a sample check-weigh at shift start/end.
- Lubricate moving parts per OEM schedule; replace worn belts/screws promptly.
- Use dust extraction and PPE; confirm interlocks and emergency stops routinely.
- Maintain recipe discipline (coarse/fine cut-offs) when switching materials.
FAQs – 25 Kg Industrial Bag Filling Machine
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