Introduction to 25 Kg Gross Bagging Machine Manufacturer
The 25 Kg Gross Bagging Machine is a specialized piece of equipment designed for the high-speed and accurate filling of open-mouth bags. This machine weighs the product and the bag together on a single load cell, ensuring a precise gross weight. It is widely used in industries handling free-flowing materials like grains, seeds, plastic granules, and pet food. Samirika Industries Pvt. Ltd., a leading manufacturer, provides advanced, robust, and microprocessor-controlled 25 Kg gross bagging machines that offer high accuracy, minimal wastage, and seamless integration with existing production lines, ensuring maximum efficiency and reliability.
Working Principle and Process Flow of 25 Kg Gross Bagging Machine
A 25 Kg Gross Bagging Machine operates on the principle of weighing the product directly inside the bag. The process flow begins with an empty bag being clamped onto the filling spout. The machine then dispenses the material into the bag, with the weight being continuously monitored by a single load cell placed directly under the bag clamping mechanism. Once the pre-set gross weight of 25 Kg is achieved, the filling automatically stops, and the bag is released onto a conveyor. This gross weighing process is faster as it eliminates the need for a separate hopper scale, making it ideal for high-speed bagging operations.
Types of 25 Kg Gross Bagging Machines
- Gravity Feed Bagging Machines – Perfect for free-flowing materials like grains, sugar, and pulses.
- Belt Feed Bagging Machines – Ideal for semi-free-flowing products such as pellets and coarse granules.
- Vibratory Feeder Bagging Machines – Suitable for fragile or lumpy products, ensuring smooth flow without damage.
- Fully Automatic Systems – Integrates bag placement, filling, weighing, and sealing/stitching.
- Semi-Automatic Models – Requires manual bag placement but automates the filling and weighing process.
Key Features and Specifications of 25 Kg Gross Bagging Machine
- Single load cell-based gross weighing system for faster and accurate results.
- Microprocessor-controlled for precise weight management and easy operation.
- Robust, heavy-duty construction for long-term industrial use.
- High-speed filling capacity to meet high production demands.
- Compatible with various bag types, including woven sacks and paper bags.
Applications of 25 Kg Gross Bagging Machine
- Food & Beverage Industry – Used for packing grains, rice, coffee beans, sugar, and pet food, ensuring consistent portioning and hygiene.
- Plastic & Resin Industry – Ideal for packaging plastic granules, pellets, and recycled materials into uniform bags for transportation.
- Agriculture & Animal Feed – Essential for bagging seeds, animal feed, and fertilizers with precision, ensuring product quality and traceability.
- Chemicals & Minerals – Suitable for packing free-flowing chemicals, minerals, and powdered materials, providing safe and accurate weights for bulk handling.
Benefits of a 25 Kg Gross Bagging Machine
- High Speed & Efficiency – The gross weighing system speeds up the bagging process, leading to higher throughput.
- Cost-Effective Solution – Reduces capital costs by using a simpler design and fewer components than a net weighing system.
- Enhanced Accuracy – Ensures each bag has a consistent and accurate gross weight, minimizing product giveaway.
- Ease of Operation – Microprocessor controls and user-friendly interface make the machine easy to operate and calibrate.
Top Manufacturers and Suppliers in India
Samirika Industries Pvt. Ltd. is a leading name in the manufacturing of 25 Kg Gross Bagging Machines in India. Our machines are designed for high performance, reliability, and precision, catering to a wide range of industries. We provide comprehensive solutions, including customization, installation, and after-sales support. Other notable manufacturers include Aprotech Engineers Pvt. Ltd., Payper India Pvt. Ltd., and VT Corp India, all of whom contribute to the advanced and reliable packaging machinery market in India, serving sectors like food, agriculture, and chemicals with their innovative bagging solutions.
Maintenance and Safety Tips
- Regularly check the load cell and sensors for accuracy and calibration.
- Clean the hopper and feeding mechanism to prevent material buildup and ensure a smooth flow.
- Inspect all electrical connections and safety guards before each operation.
- Lubricate all mechanical moving parts according to the maintenance schedule.
- Train operators on proper safety procedures and emergency stops to prevent accidents.
FAQs – 25 Kg Gross Bagging Machine
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