Introduction to 10-50 Kg Open Mouth Packing Machine Supplier
Looking for a dependable 10-50 Kg Open Mouth Packing Machine supplier in India? These systems precisely fill open-mouth bags with powders, granules, and blended materials while maintaining tight weight control and clean, dust-minimising handling. Plants across food, fertilizer, mineral and chemical sectors rely on PLC-guided dosing, rugged frames, and integrated stitching or heat sealing for consistent output shifts after shift. Modern models support gravity, belt, and screw feed options to match varied flow characteristics. For integration guidance, spares, and commissioning support, explore certified Indian solution partners at Samirika Group to streamline selection, layouts, and throughput targets for new lines or upgrades.
Working Principle and Process Flow for 10-50 Kg Open Mouth Packing Machine
Operation begins with bag placement on a pneumatically clamped spout. A tare is captured, then product feeds via gravity, belt, or screw according to flowability. High-resolution load cells transmit signals to a PLC, which modulates coarse and fine feed gates for precise cut-off near the setpoint. Once target weight is achieved, the bag is automatically released to conveyorised closing—either stitching with crepe tape or heat sealing for laminated sacks. Integrated dust extraction keeps the mouth clear, improving hygiene and visibility. For layout examples and integration notes, see application resources.
Types of 10-50 Kg Open Mouth Packing Machines
- Gravity-feed open mouth packer for free-flowing grains, seeds, salt, and sugar, delivering high speeds with minimal maintenance.
- Belt-feed dosing variant suited to mildly aerated granules and prills, providing steady control where gravity systems pulse or bridge.
- Twin-screw powder packer for fine, cohesive materials such as flour, cement additives, hydrated lime, and micronised minerals.
- Fully-automatic robotic bag placer with weight control, mouth presentation, sealing or stitching, rejects, and line connectivity for Industry 4.0.
- Compact semi-automatic station enabling manual bag hanging with automated filling, clamping, weight cut-off, and takeaway conveyor transfer.
Key Features and Specifications of 10-50 Kg Open Mouth Packing Machine
- PLC-based controls with high-resolution load cells for accurate coarse–fine cut-off and repeatable weighing.
- Rugged welded frame, industrial bearings, and anti-corrosion finish for long service in dusty environments.
- Tool-less spout changeovers accommodate various bag sizes and liners without extended downtime.
- Interfaces for conveyors, stitchers, sealers, metal detectors, and printers to build complete lines.
- Dust extraction ports and enclosures minimise spillage, improving hygiene, operator safety, and housekeeping.
Applications of 10-50 Kg Open Mouth Packing Machine
- Food processing units packing rice, wheat, pulses, sugar, flour, and semolina for wholesale distribution, where hygienic handling, traceable weights, and rapid changeovers are essential to meet supermarket, institutional, and export demand spikes without compromising consistency, sanitation, or packaging durability.
- Fertilizer plants bagging urea, DAP, NPK blends, and specialty nutrients, requiring accurate dosing, dust control, and rugged mechanics to withstand abrasive materials while maintaining pallet integrity and compliance with labeling standards across rural distribution networks and export terminals.
- Minerals and construction materials such as silica sand, limestone powder, gypsum, fly ash, and refractory fines, where consistent weights, anti-spill sealing, and reliable bag handling reduce waste, protect workers, and ensure stable stacks for warehouse storage and long-distance logistics.
- Chemical processors packaging additives, catalysts, resins, and detergent powders needing sealed, traceable bags, ATEX-friendly extraction, and integration with printers for batch codes, thereby improving compliance, protecting product quality, and enabling audit-ready records across bulk shipments and contract manufacturing lines.
Benefits of Using 10-50 Kg Open Mouth Packing Machine
- Improved accuracy reduces giveaway and rework by controlling coarse and fine dosing precisely, delivering consistent bag weights that protect margins, simplify inventory reconciliation, and build customer confidence through stable pallet counts across distributors, institutional buyers, and export documentation checks.
- Higher throughput from automated clamping, indexing conveyors, and integrated closing increases daily output, enabling shorter lead times, better OEE, and predictable shift planning without compromising safety, hygiene, or weighing accuracy on multi-SKU lines with frequent recipe changeovers.
- Lower operating costs via dust control, robust frames, and simple maintenance schedules reduce spares consumption and unplanned stoppages, while tool-less changeovers cut downtime, making total cost of ownership attractive for SMEs and high-volume processors scaling capacity responsibly.
- Better compliance through batch printing, tamper-evident stitching or sealing, and traceable weights improves audits, reduces customer claims, and supports FSSAI, BIS, and exporter requirements while enhancing brand reputation across competitive tenders and long distributor networks.
Manufacturers & Suppliers in India
India hosts a mature ecosystem of manufacturers and suppliers for 10–50 Kg open-mouth bagging solutions, serving food, chemical, fertilizer, and mineral segments. Reputable providers offer application studies, trials, turnkey line integration, and lifecycle support spanning spares, audits, and operator training. Solution portfolios typically cover gravity, belt, and screw feed variants, plus stitching or heat-seal closures, dust capture, and data connectivity. Established names include Samirika Industries, Payper India, VT Corp, and several regional specialists with service footprints across major industrial clusters. When shortlisting, evaluate weighing accuracy at low flow, cycle rates on actual product, changeover time, safety interlocks, power consumption, and post-sale responsiveness. Balanced evaluation yields reliable performance, predictable ownership costs, and scalable capacity for future SKUs.
Maintenance and Safety Tips
- Calibrate load cells weekly; verify zero and span using certified test weights.
- Inspect spout clamps, gaskets, and liners; replace worn parts to prevent leaks.
- Set dust extraction airflow correctly; clean filters and ducts for consistent capture.
- Train operators on emergency stops, lockout–tagout, and safe clearing of bridges procedures.
- Lubricate bearings and actuators per schedule; log tasks to maintain warranty compliance.
FAQs – 10-50 Kg Open Mouth Packing Machine
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
